December 20, 2012

Machine Embroidery – Exploratory Phase

The first time a saw an automatic embroidery machine do its thing, I thought it was magic! That was many years ago, when magic was beyond my reach. Fortunately, technology helps things along, so now the machines have become affordable. When Mike asked me what I wanted for Christmas, I said I wanted magic!

Since the Brother SE400 Enthusiast arrived a couple of weeks ago, I have been marveling at what it can do. (Follow the link to the Brother site for the product features.)

Brother SE400 Enthusiast

I was so excited that I quickly got extra bobbins and two types of stabilizers. 

Stabilizers and bobbins.

I also bought a ton of discounted embroidery thread from eBay.  I got the 63 Brother colors, a glow-in-the-dark set, and even an all-purpose fancy colors pack. And a rack too.
63 Brother Embroidery Thread Colors.

Glow-in-the-Dark thread.

Spools of embroidery and all-purpose thread.

All-purpose thread.

I know how to sew, but I guess I was just so fascinated with the automatic embroidery that on my second design I didn’t notice that the thread had snagged – it tugged on the needle as it embroidered, then I heard a *snap* and the machine stopped cold. I had to use pliers to pry the broken tip from the bobbin case.

Broken needle.

Then, when I worked on my third design, I didn’t notice that the cloth had folded under the holding frame, so the machine stitched over two layers of material. Duh.

Tiny hearts.

Of course, I had to try the monogram function on a face towel. It worked. Now I know I have the capability to make monogrammed whatever projects as gifts and giveaways. Ha!

Monogrammed face towel.

And here are the black t-shirts I embroidered with glow-in-the-dark thread. Not bad for a first try embroidering on t-shirts. (I figured from the frumpy results that the sticky back stabilizer is essential for t-shirt embroidery.)

Glow-in-the-dark thread embroidery.

Now let me share the lessons I learned from my exploratory phase:
  1. Use the right stabilizer. The stabilizer is what keeps the material steady and firm. For t-shirts and other stretchable materials, the sticky stabilizer is best – the fabric remains stiff against the needle action. Also, you can stick the t-shirt directly on the stabilizer, so you don’t have to trap the shirt in the holding frame, which tends to leave a mark (they call it “frame burn”).
  2. Double check that the threads (needle thread and bobbin thread) are correctly threaded and not snagged anywhere. Or suffer the consequences.
  3. Glow-in-the-dark threads are only cool when the design is heavy, thick, or large. Otherwise, they won’t glow bright enough to be noticeable in the dark.
  4. Before embarking on a critical project, make sure you have the right thread and needle for the material. And enough spares of both.
  5. Do a trial run on scrap material so that you can make the necessary adjustments before working on the actual project.
  6. RTFM (read the f*ing manual). It helps.

Here’s my SE400 doing its thing. You really just have to set it up, push the button, and wait for it to finish. And you’re done! Like magic!

Brother SE400

Finished sewing.

Built-in designs.

The machine has a number of built-in designs and fonts, but a wide variety are available online, for sale and for free. Some folks make a living creating machine embroidery designs. Maybe someday I’ll look into that.

December 8, 2012

Hobbit Costume Tutorial – Finished Thorin Scalemail

If you are joining us just now, here are my previous tutorials covering the phases of the creation of Thorin's scalemail armor:
1.       Hobbit Armor Costume Scale Mail Tutorial – Clay Scale

Finally, it’s time to show photos of the completed Thorin armor shirt.

First, an inventory photo of the handmade scales prior to attachment to the shirt. I made a total of 434 polymer clay scales, not including the trials and errors. For Thorin alone, that’s 116 for the sleeves, 110 for the breastplate, 98 for the thighs and belt. The rest are for Kili’s collar, baldric, and vambrace.
More than 400 armor scales produced.

Then, here are some production photos I did not include in the previous tutorials:

Gluing the scales on Thorin's sleeves.

Thorin's armor sleeves ready for assembly.

Trying on Thorin's scalemail armor sleeves.

Aligning the scales for Thorin's scalemail breastplate.

Front panel of Thorin's scalemail armor.

Closeup of Thorin Oakenshield's scalemail armor.

Added a smiley button to humor Oneal.

The completed Thorin Oakenshield scalemail armor shirt.

And here's Oneal wearing the armor the night it arrived in Manila:

Oneal Rosero (as Thorin Oakenshield) trying on the scalemail armor.

Yesterday, Oneal wore his Thorin character in a Geekfight event where his team won!

Thorin and the dwarves will make their grand appearance at the premiere of The Hobbit on December 14th. I will add photos here as they become available.

P.S. At the premiere:
Oneal and friends at the Hobbit premiere in Manila.