September 4, 2013

The Hobbit: Thorin Oakenshield Belt Buckle


It only made sense that after building Thorin’s armor vest for Oneal, as well as the scales that decorated his massive belt, I should also make the belt buckle. It shouldn’t be difficult. Or so I thought.

Thorin buckle photo from The Hobbit

Because I used polymer clay in building the scale mail, I decided to also use clay in building the buckle. Just make it look like metal, just like the scales.

So, I asked Oneal (from halfway across the planet), to give me the width of his belt, which would be the basis for my design dimensions for the buckle. And this is what I came up with.

Thorin buckle design sketch.

Following the design, I formed and cut my metallic silver clay. It was looking good but I had a tough time keeping the clay’s sharp corners. Every time I add something, my fingers nudge what’s already in place and I have to go back and do damage control.

Thorin buckle - polymer clay

Thorin buckle - polymer clay

Thorin buckle - polymer clay

Then I tried to make the clay surface look rough by texturing with a crochet doily. It worked to some extent.

Thorin buckle - polymer clay

I guess I was too excited to put the whole thing together, including the jewels, that it was only after I had baked the clay that I noticed that the entire thing was off-kilter. The angles were wrong, the depths were wrong, everything was wrong! And crooked! And it was just horrendous! It looked like an Autobot emblem that melted under the sun. I junked it.

Thorin buckle - polymer clay *FAIL*

Thorin buckle - polymer clay *FAIL*

Not to be discouraged, I thought of using a different medium. The clay was just too malleable. I needed a medium that keeps its shape. Cork!

Thorin buckle - cork

I adjusted the design a little bit, incorporated the backing, and used a 45-degree cutter (tool for picture frame matting) to make the sharp-edged shapes in the center of the buckle. It took a bit of practice (and a lot of cork) to perfect the triangular-edge forms.

Thorin buckle - cork

Next, the jewels. I didn’t like how the clay ones came out -- even after I tried to make them shine with a couple of coats of Mod Podge.

Thorin buckle - cork

It was time to employ my resin casting skills! I cut the jewel shapes on hard (black) foam, then I pressed each one on a silicone mold. When the mold cured, I poured some resin, which I tried to color with blue food color. The food color didn’t blend well with the resin because there are tiny blue spots in the cast, but it turned blue enough to pass for Thorin's buckle's precious jewels (you won’t see the spots unless you look really close).

Thorin buckle - resin jewels

My next challenge was to design a way for Oneal to attach the buckle to the belt that he has out there, twelve time zones away. I thought of suggesting superglue (he won’t really have to remove the buckle from the belt, right?). But what if he wants to change the buckle to one that says “Elvis”? So I thought of just screwing an aluminum sheet plate to the back of the cork buckle, with tabs that he can bend and fold around his belt for a perfect fit. (Note that I had to insert/glue onto the cork a set of dowels to screw the plate on.)

Thorin buckle - cork

Thorin buckle - cork

Adding a few shades of metallic silver acrylic paint made the cork look very close to the movie version Thorin buckle. Glue the jewels on and… done! Now doesn't that look so much better than my clay *fail* attempt? But hey, you never know until you try.

Thorin Oakenshield Belt Buckle

Thorin Oakenshield Belt Buckle

Yes, I know, it's still not an exact match to the movie version, but I bet if I try a third time, I'll get it just right! 

8 comments:

Luciano said...

Very good work, this! I'm working on my own Thorin outfit, I hope you don't mind if I steal some of your techniques!

ruby said...

Thanks, Luciano! By all means. Glad I could help. :)

Anonymous said...

Hello, first of this is amazing work. secondly i'm going to try to remake this for my costume i plan on wearing to the hobbit part two in 2 months.

so if i may, what is the Cork medium you used called?

ruby said...

Thanks for the kind remarks. The cork is just plain cork squares that you can find in craft stores. They are commonly used as bulletin boards for pinning notes and messages. Hope that helps.

Anonymous said...

Hey im just wondering what the Size or measurements of the sides of the buckle are? thanks in advance

ruby said...

The size measurements of the buckle would depend on the width of your belt. The vertical height of the left and right sides should be equal to the width of the belt. Then you just estimate the rest of the dimensions. Well, that's how I did it. :)

Anonymous said...

Hey i was wondering if a Exacto-Knife would work for "carving" the Intricate design that holds the gems in place. as i do not have the type of tool you used.

ruby said...

Yes, of course, you can use an Exacto-Knife. You only need to have a steady hand to maintain the sharp angle.